海洋衛士壓載水

匯舸集團超高壓水除銹機器人已投入大規模應用

2020-05-29 10:56:12
來源:國際船舶網 編輯: 國際船舶網 我有話要說

2020年5 月27日,北方某修造船基地,幾臺超高壓水除銹機器人在塢內一艘銹跡斑斑的集裝箱船上“飛檐走壁”。機器人所過之處,鋼板嶄新如初,除銹廢水自動回收;艙內塢底干凈整潔,操作人員閑庭信步。很難想象這曾是修船廠最耗人工、效率最低、污染最大的維修項目。而匯舸集團在海洋環保產業的強勢介入和強力推進迅速改變了這一局面。

匯舸集團超高壓水除銹機器人已投入大規模應用

匯舸集團是國家節能環保戰略規劃的踐行者,依托自身在修造船行業廣大的客戶群及良好的企業形象,以其雄厚的技術研發實力,積極布局綠色修船產業。在超高壓水除銹機器人的研發和推廣上,與美國 DYNAMIC INNOVATIVE SOLUTIONS在新加坡合作成立了DISCON 公司,并迅速推出兩款成熟的超高壓水除銹機器人產品:“大黃蜂”系列、“螳螂”系列。

匯舸集團超高壓水除銹機器人已投入大規模應用

近日,在北方某修造船基地大顯身手的正是 DISCON 公司推出的 Enviro-Guard 第二代“螳螂”產品搭載舟山源科環保工程有限公司的超高壓水泵,二者強強聯合,完美合作,在國內修船行業刮起一股“綠色”風暴。

匯舸集團超高壓水除銹機器人已投入大規模應用

DISCON公司研發的產品除“大黃蜂”、“螳螂”系列以外,還可根據客戶需求進行定制化研發及生產,并可以實現一人多機同屏操作。DISCON 公司的產品相比目前市場上的高壓水泵加高空液壓車組合具有安全、便捷、高效的特點,除銹廢水可即時回收與處理,并可有效處理深艙、高空、密閉艙室等傳統方法無法到達的作業環境。真正貼合修造船廠的實際需求,助力企業綠色發展,踐行國家環保理念!

◆ 產品介紹:

DISCON公司的Enviro-Guard超高壓水除銹機器人,使用旋轉高壓水流進行船體表面涂層的去除。同時,用抽真空系統對產生的廢水及廢物進行回收,保證了船塢和環境的清潔。DISCON 的超高壓水除銹機器人擁有多項先進技術:它使用了擁有專利權的 AIR GAP 技術,通過這項技術,可以保證除銹機器人在磁性金屬表面上自由行走并且不會損傷處理表面;它的 WJ2 全噴技術,可以使被處理表面達到 Near-White Metal 的清除效果(NACE 標準);它還可以使用 UltraSweep 技術,對金屬表面進行選擇性的清除。通過這些先進的技術,可以達到被處理表面清潔無殘留物、工作環境安全安靜、生產效率高、人員需求少,同時使鄰近區域的同步作業成為可能。

DISCON“大黃蜂”系列產品,具有輕便靈活、遙控操作、反應敏捷、體積小巧、吸附可靠、性價比高的特點。雖然尺寸僅為102*150*79cm,質量僅為100kg,但磁吸力可達 80Mpa。同時,“大黃蜂“應用了4 輪驅動與智能打滑轉向技術,擁有專有的 25 厘米噴射棒,能夠在更狹小的空間以及任何方向上操作。它的行走速度可以根據工作實際情況進行設定。根據涂層厚度和超高壓泵的能力,除銹速度可以達到 20-30 m²/h。

DISCON“螳螂”系列產品是“大黃蜂”系列的高功率版本,除銹效率更高,速度更快。普通模式除銹速度達到 90 m²/h,UltraSweep 模式下除銹速度高達 185 m²/h。

◆ 合作伙伴介紹

舟山源科環保工程有限公司是全球第三家、國內第一家在船舶行業服務(以能為郵輪做全面清潔除銹工程施工為標準)的超高壓水射流工程公司。公司依托上海海事大學的航運及郵輪專業,從 2016 年開始進入船舶行業的超高壓水涂裝領域,主要業務為船舶除漆除銹、環保工程、船舶修造、船舶機械設備銷售及租賃等。

公司擁有超過60臺3000公斤壓力的超高壓泵組、全球頂級的超高壓水自動化機器人。采用超高壓水射流技術+高端機器人產品,在直接解決大氣污染(揚塵)的問題、提高單位人員的工作效率并且降低職業病的發生、提高整體的生產安全性的同時,提高工程效率和工藝質量。

公司的業務涵蓋軍工、郵輪、商船等多各種類,解決修船環節的涂裝環保及效率問題,為船廠及船東提供一攬子環保涂裝的解決方案,是中國船舶行業超高壓水施工先行者。主要客戶為舟山中遠海運重工有限公司、華潤大東船務工程有限公司、舟山南洋之星船業有限公司等。

 

聯系人:趙先生

郵箱: [email protected];

電話:(+86) 21-50310066

手機:(+86) 158 2151 9672

 

Ultra-high pressure water derusting robot of ContiOcean

Group has been put into large-scale application

On May 27, 2020, A ship repairing and construction base in the north, several ultra-high pressure water derusting robots were working on a rusty containership in the dock. Where the robot passes, the steel plate is brand-new, and the rust removal waste water is recycled automatically; the dock bottom in the cabin is clean and tidy, and the operators work like in idle court. It's hard to imagine that this was once the most labor-intensive, least efficient and most polluting maintenance project in the shipyard. The strong involvement and strong promotion of ContiOcean Group in the marine environmental protection industry have changed this situation rapidly.

ContiOcean Group is a practitioner of the national energy conservation and environmental protection strategic planning, relying on its vast customer base and good corporate image in the shipbuilding industry, with its strong technical R & D strength, actively layout the green shipbuilding industry. In the R & D and promotion of UHP water derusting robot, DISCON was established in Singapore in cooperation with American dynamic innovative solutions and ContiOcean Group, and two mature UHP water derusting robot products were rapidly launched: "Bumblebee" series, "Mantis" series.

Recently, the second generation of Enviro guard "Mantis" product launched by DISCON is carrying the ultra-high pressure water pump of Zhoushan Yuanke Environmental Protection Engineering Co., Ltd. in a ship repairing and construction base in the north. The two companies are strong in combination and perfect cooperation, which has caused a "green" storm in the domestic ship repair industry.

In addition to the "Bumblebee" and "Mantis" series, the products developed by DISCON can also be customized for R & D and production according to customers' needs, and multiple machines can be operated by one person and the same screen. DISCON's products are safe, convenient and efficient compared with the combination of high-pressure water pump and high-altitude hydraulic vehicle on the market at present. The derusting wastewater can be recycled and treated immediately, and it can effectively deal with the operation environment that cannot be reached by traditional methods such as deep tank, high-altitude and airtight tank. Truly meet the actual needs of the shipyard, help the enterprise to develop green, and practice the national environmental protection concept!

◆ Product introduction:

DISCON's enviro-guard ultra-high pressure water rust removal robot uses rotating high-pressure water flow to remove the hull surface coating. At the same time, the waste water and waste produced are recycled by vacuum pumping system to ensure the cleanness of dock and environment. DISCON's ultra-high pressure water derusting robot has a number of advanced technologies: it uses the patented air gap technology, which can ensure that the derusting robot can walk freely on the magnetic metal surface without damaging the treated surface; its WJ2 full spray technology can make the treated surface reach near white Metal removal effect (NACE standard); it can also use ultra sweep technology to selectively remove metal surface. Through these advanced technologies, the treated surface can be clean and free of residue, the working environment is safe and quiet, the production efficiency is high, and the personnel demand is small. At the same time, the simultaneous operation of adjacent areas can be possible.

DISCON’s "Bumblebee" series products are characterized by light and flexible, remote control operation, quick response, small size, reliable adsorption and high cost performance. Although the size is only 102 * 150 * 79cm and the mass is only 100kg, the magnetic attraction can reach 80MPa. At the same time, "Bumblebee" applies 4-wheel drive and intelligent slip steering technology, with a proprietary 25 cm spray bar, which can operate in a narrower space and in any direction. Its walking speed can be set according to the actual working situation. According to the coating thickness and the capacity of the ultra-high pressure pump, the rust removal speed can reach 20-30 m2 / h.

DISCON’s "Mantis" series products are the high-power version of "Bumblebee" series, with higher efficiency and faster speed of rust removal. The derusting speed in normal mode is up to 90 m2 / h, and that in ultra sweep mode is up to 185 m2 / h.

◆ Introduction to partners

Zhou Shan Yuan Ke Environmental Engineering CO.,LTD is the third one in the world and the first one in China to serve in the ship industry (based on the standard of being able to do a comprehensive cleaning and derusting engineering construction for cruise ships). Relying on the shipping and cruise specialty of Shanghai Maritime University, the company has entered the field of ultra-high pressure water coating in the ship industry since 2016, mainly engaged in ship paint removal and rust removal, environmental protection engineering, ship repair and construction, ship machinery and equipment sales and leasing, etc.

The company has more than 60 sets of 3000 kg ultra-high pressure pumps and the world's top ultra-high pressure water automation robot. The ultra-high pressure water jet technology + high-end robot products are used to directly solve the problem of air pollution (dust), improve the work efficiency of unit personnel, reduce the occurrence of occupational diseases, improve the overall production safety, and improve the engineering efficiency and process quality.

The company's business covers many kinds of military industry, cruise ship, merchant ship, etc. to solve the environmental protection and efficiency problems in ship repair, provide shipyard and shipowner with a package of environmental protection coating solutions, and is the pioneer of ultra-high pressure water construction in China's shipbuilding industry. The main customers are Zhoushan COSCO Shipping Heavy Industry Co., Ltd., China Resources Dadong Shipping Engineering Co., Ltd., Zhoushan Nanyang star Shipping Co., Ltd., etc.

 

Contacts:Mr. Zhao

E-mail: [email protected];

TEL: (+86) 21-50310066

Mob: (+86) 158 2151 9672

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